PATENTED COLOR CODED WEAR INDICATORS
WearVue turns wear monitoring into a fast, visual process.
These patented color-coded indicators make wear levels instantly visible. Reducing downtime, improving safety, and driving smarter maintenance decisions across mining and industrial operations.
WearVue is not a concept. It’s embedded in the tools that keep industry moving. From haul-truck trays to wear liners and clad plates, these patented indicators are integrated into the real-world assets where safety, uptime, and decisions matter most.
JADCO works directly with site teams to embed these color-coded indicators into high-wear components. No electronics, no moving parts, no friction — just visual clarity. Every shift.
Already trusted by a Tier-1 miner and proven in the harshest operating environments, WearVue integrations are redefining maintenance from the inside out. Past work with BHP’s 930E-5 haul trucks demonstrated that proactive visibility reduces risk, extends asset life, and minimises downtime.
THE WEARVUE APPROACH
- Protecting Your People
By enabling visual assessments from a safe distance, WearVue reduces the need for manual inspections in hazardous zones. That means less risk, more uptime, and a safer workforce.
- Instant Wear Insights
Our intuitive, color-coded system turns complex wear monitoring into a simple visual check; No expertise needed. Less guesswork, faster decisions.
- Stop Unplanned Downtime
WearVue ensures maintenance happens at the right time, reducing breakdowns and keeping your assets in service longer; So your team can focus on what matters most.
For Mining & Heavy Industry
This unique product reduces downtime, improves safety, and drives smarter maintenance decisions across mining and industrial operations.
THE DATA
GALLERY
FAQs
PRODUCT USE
• WearVue is a wear-monitoring system that uses layered colours to indicate component wear.
• Designed so that anyone can understand it — no specialist tools or training needed.
• Works on the same principle as traffic lights, providing instant visual feedback.
• As the parent material wears down, new color layers become visible.
• The changing colors show how much wear has occurred and when maintenance is needed.
• Provides a simple, visual, and reliable way to track component condition in real time.
• Designed to improve safety by keeping personnel out of dangerous environments.
• Eliminates the need for workers to climb into truck trays or use ultrasonic thickness testers.
• Allows inspections to be performed safely from a distance or viewing platform.
• Color indicators clearly show wear levels — no specialized tools required.
• Enables anyone to conduct inspections quickly and accurately.
• Minimizes machine downtime by removing the need for specialist involvement.
• Provides instant, visual feedback on wear condition for timely maintenance decisions.
• Accessible to everyone — no special training or technical equipment required.
• Cuts through visual and cognitive noise — easy to read in busy industrial environments.
• Simple, universal system — follows the familiar traffic-light logic:
🟢 Green: Good to go
🟡 Yellow: Maintenance should be scheduled soon
🔴 Red: Time to replace
• Instant visual recognition — the condition can be assessed within seconds.
• Built on learned behaviour — uses a color language people understand instinctively from everyday life.
• Improves situational awareness — makes wear monitoring faster, safer, and more consistent across all skill levels.
🟢 Green: Indicates the component is in good condition and fully operational.
🟡 Yellow: Signals that the material has reached a significant wear stage. This allows for just-in-time (JIT) planning, ensuring replacement parts can be ordered and installed without unnecessary downtime.
🔴 Red: Denotes critical wear, meaning immediate replacement is required to avoid failure or potential safety risks.
SAFETY
• Eliminates the need for workers to climb into truck trays or use ultrasonic thickness testers.
• Allows inspections to be performed safely from a distance or viewing platform.
• Color indicators clearly show wear levels, no specialised tools required.
• Enables anyone to conduct inspections quickly and accurately.
• Minimizes machine downtime by removing the need for specialist involvement.
• Provides instant, visual feedback on wear condition for timely maintenance decisions.
TECHNICAL SPECIFICATIONS
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Enhances safety and efficiency by monitoring truck trays, conveyor systems, and chute liners.
Reduces downtime and prevents costly equipment failures.
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Ideal for excavator buckets, loader blades, and concrete mixers.
Enables timely maintenance and extends equipment lifespan.
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Supports wear tracking for rollers, gears, and conveyor belts.
Reduces unplanned downtime and improves operational reliability.
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Monitors wear in wind turbines and solar panel mounts.
Ensures optimal performance and lowers repair costs in harsh environments.
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Tracks wear in brake pads, tyres, and structural components.
Improves safety and reduces maintenance costs.
INSTALL WEARVUE COLOR CODED INDICATORS ON YOUR EQUIPMENT TODAY.
DOWNLOAD OUR BROCHURE
PATENTED COLOR CODED WEAR INDICATORS
