FUSION ULTRABOND

WELD WIRE FOR HIGHER STRENGTH STEELS

FUSION^™ ULTRABOND

FUSION™ ULTRABOND is a seamless copper coated all position gas shielded flux cored welding wire used for joining higher strength steels with the weld deposit exhibiting high toughness even at low service temperatures.

In order to improve sub-zero impact strength, FUSION™ ULTRABOND is 1% nickel alloyed. There is no need to change the parameters of FUSION™ ULTRABOND because high deposition rate welding can be carried out in all locations because the wire is seamless it picks up no moisture. It has exceptional wire feeding properties with good weldability and low spatter.

FUSION™ ULTRABOND has tremendously low hydrogen content, eliminating concern of hydrogen embrittled welds.

Common applications include:

Operational Characteristics / Welding Parameters

Shielding Gas: Ar + 15 – 25% CO2 OR 100% CO2
Position: All

Diameter	0.045” Low	0.045” Medium	0.045” High
Voltage	20	24	26
Wire Speed	250 IPM	350 IPM	420 IPM
Stickout	1/2" - 5/8"	5/8" - 3/4"	3/4" - 1"
Amps Produced	180 - 200	225 - 250	260 - 290

Diameter	1/16” Low	1/16” Medium	1/16” High
Voltage	23	26	29
Wire Speed	190 IPM	260 IPM	325 IPM
Stickout	5/8" - 3/4"	3/4" - 1"	3/4" - 1"
Amps Produced	190 - 210	240 - 260	300 - 330

Typical All-Weld Metal Analysis

C: 0.07
Mn: 1.30
Si: 0.45
Ni: 1.00

Typical All-Weld Mechanical Properties

Shielding Gas
Ar + 15 – 25% CO2
100% CO2

Tensile
88,500 PSI
84,000 PSI

Yield
79,500 PSI
75,000 PSI

Elongation
25%
25%

Impact Strength
66 Ft Lbs @ -40F
44 Ft Lbs @ -40F

Typical Applications

Standard Sizes & Packaging

Diameter: 0.045” OR 1/16”

Packaging: 33lbs. Spools

DOWNLOAD THE SPECS

DO YOU NEED A PRINT OUT OF THE ABOVE INFORMATION? We’ve made printing and presenting our information easy for you. Just download our Fusion Ultrabond Weld Wire & Rod Specification Document (PDF). If you need additional information, please contact us today!