Niobium Carbide weld Wire for Fine & Course abrasion
FUSION™ Nb
FUSION Nb is a complex high chromium cast iron welding wire for hardsurfacing components. Its combination of chromium & niobium carbides increase abrasion and impact resistance compared to classical chrome carbide deposits. It can withstand extremely serve abrasive wear and moderate impact. The deposit contains hard complex carbides in a tough matrix and performs remarkably well in both fine and coarse abrasion. This wire is best used for hardfacing components undergoing heavy wear from earth, sand or other abrasives.
FUSION™ Nb is a complex high chromium cast iron welding wire for hardfacing components. Its combination of chromium & niobium carbides increase abrasion and impact resistance compared to classical chrome carbide deposits. It can withstand extremely severe abrasive wear and moderate impact. The deposit contains hard complex carbides in a tough matrix and performs remarkably well in both fine and coarse abrasion. This wire is best used for hardfacing components undergoing heavy wear from earth, sand or other abrasives.
Common applications include:
Bucket Teeth
Brick Industry Components
Dragline Buckets
Fan Blades
Rippers
Typical Deposit Characteristics
Abrasion Resistance
Excellent
Hardness
HRC 62 – 64
Impact Resistance
Excellent
Deposit Layers
1-3 layers, 1 or 2 typical, 3 or more please consult JADCO for technical advice.
Position
Flat, Horizontal, Half-up, Half-down
Surface Cross Checks
Normal
Machinability
Non-machinable. Deposits can be ground. Care/consideration should be taken in grinding pressure and temperature to prevent damaging deposit surface.
Magnetic
on Stainless Steel on Carbon Steel on Manganese Steel
Slightly to none. Yes Yes
Hot Wear Applications
600°F (300° C)
Operational Characteristics / Welding Parameters
Diameter
1/16” (1.6 mm)
Current, Amp DCEP
150 – 350
Wire Feed Speed
150 – 350 inches per minute
Voltage
22 – 32
Wire Extension, in
3/4” – 1 1/2
Shielding Gas
NONE REQUIRED -OR- 100% CO2 -OR- 75% Ar / 25% CO2. No shielding gas is required, however you may use gas to aid in arc transfer characteristics and cooling of welding torch.
Preheat / Interpass Temp.
For general use, area to be hardfaced should be preheated to 150 –300°F and you should not exceed a 550°F interpass temperature.
When welding on manganese, limit interpass temp to 300°F or less.
Typical All-Weld Metal Analysis
C: 4.5 – 6.0
Mn: 0.5 – 1.0
Si: 0.5 – 1.0
Cr: 20 – 25
Nb: 5 – 10
Alloy Type
Chromium and Niobium carbides in an austenitic matrix.