Extreme Abrasion Resistant Chromium Carbide Overlay Plate
CHROMEWELD™ 3D Carb For The Absolute Toughest Conditions
Custom Manufactured, Application Specific Through Thickness Solutions
CHROMEWELD 3D is an application specific, custom manufactured through thickness hardfacing of components designed to withstand extreme levels of abrasion, impact, as well as thermal fatigue.
CHROMEWELD 3D is a welded solution, manufactured by a proprietary process to produce through thickness hardfacing up to 4” (100mm).
CHROMEWELD 3D components are custom manufactured to address specific extreme wear applications and are delivered ready for installation.
CHROMEWELD™ 3D Difference
To better understand ChromeweldTM 3D, it may be good to first discuss traditional hardfacing.
Traditional hardfacing provides wear protection to the surfaces of components. Once the outer surface coating is worn through, the wear rate will now be based on the wear resistance of the base material of the component. In some wear applications, the wear components are designed to be quite thick to allow for a lot of mass loss prior to replacement. Traditional “surface” coating hardfacing practices may then only provide marginal increases in wear life when compared to the allowable mass loss of the wear component.
What exactly is CHROMEWELD 3D Wear Protection?
CHROMEWELD™ 3D is a proven technology to substantially increase the service life of critical parts, in iron ore sinter plants and more.
- Wear resistant blocks produced by automated flood welding
- Reinforced components as a result of the increased volume of wear resistant material and innovative geometry
- Even wear resistance
Benefits Compared to Traditional Wear Protection
- Increased productivity
- Fewer & shorter production stoppages
- Significant reduction in the cost of spare parts
- Elimination of intermediate and hazardous maintenance operations
- Increased life time, by at least 3X
The 3D-Carb Concept is applicable to many high wear applications requiring heavy thickness. Where traditional hardfacing is often 1/2″ thick, Chromeweld 3D can be created 3 1/2″ or more.
APPLICATIONS INCLUDE:
- Sugar Cane Hammers and Knives
- Dragline, Loader & Shovel Bucket Applications
- Haul Truck Flooring
- Liners in Horizontal & Vertical Shaft Impactors
- Clinker Crusher / Roller Crusher / HRB Crushers
- Diverter Plates on Conveyors
- Blast Furnace Throat Plates
DOWNLOAD THE SPEC SHEET SOON
SOON, YOU’LL BE ABLE TO REVIEW & DOWNLOAD OUR INFORMATIONAL CHROMEWELD 3D SPEC SHEET.
